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Hybrid Granular SBR for Wastewater Treatment (GST)


The hybrid Granular SBR Treatment (GST) is a compact biological treatment method for effective removal of contaminants from domestic and industrial wastewaters. It makes use of the natural microbes present in the wastewater for removing contaminants. The microbial growth is predominantly in bio-beads comprising of biomass particles (biofilms and granules). Bio-beads (i) achieve high biomass levels, (ii) simplify separation of biomass from treated wastewater and (iii) decrease the load of pollutants to acceptable levels. The bio-beads produced during wastewater treatment are a source of C, N and P and a fertilizer-supplement in organic farming. The value of the resources recovered from wastewater treatment plants i.e. treated wastewater and fertilizer-supplement, can partly recover the OPEX. The GST uses the unique features of sequencing batch reactor (SBR) and bio-beads for treating wastewater in a single tank system without secondary clarifiers. It enables building compact effluent and sewage treatment plants with smaller land footprint and lower costs as compared to other methods. This process does not involve chemical addition for removing nutrients & provides odour free sewage treatment plants. 

The hybrid Granular SBR Treatment (GST) is a compact biological treatment method for effective removal of contaminants from domestic and industrial wastewaters. It makes use of the natural microbes present in the wastewater for removing contaminants. The bacterial growth is predominantly in bio-beads comprising of biomass particles (biofilms and granules). Bio-beads (i) achieve high biomass levels, (ii) simplify separation of biomass from treated wastewater and (iii) decrease the load of pollutants to acceptable levels. The bio-beads produced during wastewater treatment are a source of C, N and P and a fertilizer-supplement in organic farming. The value of the resources recovered from wastewater treatment plants i.e. treated wastewater and fertilizer-supplement can partly recover the OPEX.

 ADVANTAGES

  • Compact layout with smaller land footprint and lower costs as compared to other methods.

  • Uses bio-beads for effective removal of organic carbon, nitrogen, phosphorus and other contaminants from wastewater.

  • Bio-beads allows effective biomass retention and high biomass levels in SBR tanks.

  • No secondary clarifier tanks and lesser mechanical equipment (i.e. no pumps for sludge recycle and liquid recirculation, no moving decanters).

  • Robust treatment and effective nutrient (N and P) removal.

  • Tolerates fluctuating loads, process and environmental perturbations.

  • No chemical addition for nutrient removal & odour free sewage treatment plants.

  • One time addition of small quantity of support media.

 APPLICATIONS

  • Suitable for treating municipal and industrial wastewaters.

  • Useful for compact new wastewater treatment plants.

  • Useful in the up-gradation of existing plants for increasing treatment capacity/performance.

  • Suitable for centralized and decentralized wastewater treatment.

  • Recovers treated wastewater for water reuse and biomass as fertilizer supplement for organic farming.

The hybrid Granular SBR Treatment (GST) is a compact biological treatment method for effective removal of contaminants from domestic and industrial wastewaters. It makes use of the natural microbes present in the wastewater for removing contaminants. In this process, microbial growth is predominantly in bio-beads comprising of biomass particles (biofilms and granules). Bio-beads (i) achieve high biomass levels, (ii) simplify separation of biomass from treated wastewater and (iii) decrease the load of pollutants to acceptable levels. The bio-beads produced during wastewater treatment are a source of C, N and P and a fertilizer-supplement in organic farming. The value of the resources recovered from wastewater treatment plants i.e. treated wastewater and fertilizer-supplement, can partly recover the OPEX involved in running the plant.

ADVANTAGES

  • GST uses the unique features of sequencing batch reactor (SBR) and bio-beads for treating wastewater in a single tank system.
  • GST is realized using SBRs, secondary settlers are not needed. Thus, plants require lower land footprint, costs and energy as compared to activated sludge systems.
  • Lesser mechanical equipment compared to other methods.
  • Bio-beads allow effective biomass retention and high biomass levels which lowers plant footprint and offers superior treatment.
  • Effective contaminant and nutrient removal from wastewater.
  • Bio-beads tolerate fluctuating loads, process and environmental perturbations.
  • No chemical addition for contaminant removal and odour free sewage treatment plants.
  • One time addition of small quantity of support media.

APPLICATIONS

  • Suitable for treating municipal and industrial wastewaters
  • Useful for compact new wastewater treatment plants & upgradation of existing plants
  • Suitable for both centralized and decentralized wastewater treatment
  • Recovers treated wastewater for reuse applications
  • Produces nutrient rich biomass as fertilizer supplement for organic farming

PROCESS DESCRIPTION

Process conditions are conducive for selecting and enriching functional, aggregating and slow-growing microbes in bio-beads. Bio-beads are formed from natural microbes present in the wastewater. It is the most natural way of forming bio-beads and treating wastewater. Each batch of treatment comprises of time-gated steps such as filling, mixing, settle and decant phases. Reaction phase is distributed amongst anaerobic and aerobic steps. The length of each batch cycle and individual phases depends on type of wastewater, its characteristics and effluent quality requirements. The GST uses familiar sequencing batch reactor (SBR) technology for treating wastewater. SBR is a proven technology for small, medium and large scale wastewater treatment plants. Multiple SBR tanks facilitate to achieve continuity in large volume wastewater treatment plants.

Sewage Treatment using pilot-scale GST:-

ParametersInfluentEffluent
COD (mg/l)200 - 600<10
BOD5 (mg/l)250<10
TN (mg/l)15 - 30<5
TP (mg/l)3 – 6<2
TSS (mg/l)Up to 170<30

RAW MATERIALS

  • The raw materials required for manufacturing the plant are easily available in local market.

INFRASTRUCTURE

  • Construction of plant includes civil construction, piping, equipment procurement, automation and commissioning.

MANPOWER

  • One skilled person per shift (8h) for operating the plant
SR NO. Organization name Licensee Name Licensee Code ACQUIRED ON Valid Till Address City State Email Phone
01 M/S. ALTER ENERGY SYSTEMS V. SIVAKUMAR 13 22-01-2020 - 1-A, New Natham Road Madurai Tamil Nadu shivamerina@yahoo.co.in 04524362252
02 ORIXES ENGINEERING NAJAR MOHAMMAD 391 14-02-2022 - PLOT NO. L-2, POCKET-H, SECTOR-2, DSIIDC , BAWANA, NORTH WEST DELHI, NEW DELHI-110039 New Delhi Delhi ORIXESENGINEERING@GMAIL.COM 8527432745
03 panchtatva technologists and services Shashank SHASHIKANT Mhadnak 419 19-10-2022 - L-2/09, kashish park, L.B.S. Marg,, Near Mulund check naka, Thane (W) 400604 Thane Maharashtra panchtatva.ts@gmail.com 7588773188
04 Himalayan Water Science Private Limited KAPIL NEBHNANI 475 24-05-2022 - 36,Kamlawadi,Gulab Bagh Road ,Opposite Hotel Maan, Udaipur -313001 (Rajasthan) Udaipur Rajasthan Himalayanwaterscience@gmail.com 9785655202
05 Ecosystem Resource Management Pvt. Ltd. Smt Rekha S. Shah / Mr. Dhaval Shah 539 14-02-2022 13-02-2027 Ecosystem Resource Management Pvt. Ltd. Office Floor, Ashoka Pavillion - A Opposite. Kapadia Health Club, New Civil Road, Surat-395001, Gujarat, India Surat Gujarat unnati.desai@ecoshripad.com 9879577764
06 J M Infra & Enviro Technologies Pvt. Ltd. Mr. Birendra Singh 547 19-10-2022 18-10-2027 J M Infra & Enviro Technologies Pvt Ltd., C/22, Lajpat Nagar-III, New Delhi-110024, Delhi New Delhi Delhi Birendra.Singh@jmenviro.com 011-46542597
07 Larsen & Toubro Ltd. Mr. S. Jagannathan 558 28-09-2022 27-09-2027 Larsen & Toubro Ltd., N. M. Marg, Ballard Estate, Mumbai-400001, Maharashtra Mumbai Maharashtra sj@lntecc.com 044-22704506 /
08 BIOMIMICRY TECHNOLOGIES PVT. LTD. Mr. Omkarnath Tiwari 559 08-09-2022 07-09-2027 BIOMIMICRY TECHNOLOGIES PVT. LTD. MASOODPUR 4TH FLOOR BLDG NO.2, VASANT KUNJ, NEAR JIMS NEWDELHI 110 070, DELHI. New Delhi Delhi info@biomimicrytech.com 9599381473
09 VA EXERGY TECHNOLOGIES INDIA PVT LTD G.GEETHA 408 15-03-2021 14-03-2028 FLAT 3D, BLOCK 3, CEEBROS SHYAMALA GARDEN, 136 ARCOT ROAD, SALIGRAMAM Chennai Tamil Nadu geetha@vatechindia.com 04449523501
10 EcoFlow Centre For India NAVEEN KUMAR RANA 244 09-08-2021 08-08-2028 C-18B, Ground Floor, Parsav Nath Paradise, Mohan Nagar, Ghaziabad Uttar Pradesh navrana@yahoo.com 9760762288
11 KNITECH INDUSTRIES MR. D. KARTHIKEYAN 564 20-07-2022 19-07-2027 KNITECH INDUSTRIES, 5-E, DR,JAGANATHA NAGAR, CIVIL AERODROME POST, COIMBATORE (T.N.) 641014 Coimbatore Tamil Nadu knitechindustries@gmail.com 9843520009
12 Weldynamics Mr. Shailendra Singh Thakur 527 12-07-2022 11-07-2027 Weldynamics, 303, Block M-18, SS Infinitus, MR-11, Indore 452010, M. P. Indore Madhya Pradesh value@weldynamics.com 9826476547
13 Gasion Airtech Pvt, Ltd. G ARUN 575 05-03-2021 04-03-2028 30, E Park St, Venkatasamy Nagar, Shenoy Nagar, Chennai, Tamil Nadu 600030 Chennai Tamil Nadu arun@gasion.in 9940699406
14 Hubert Enviro Care Systems Pvt. Ltd Abraham Abishek Moses 633 27-03-2023 26-03-2028 Hubert Enviro Care Systems Pvt. Ltd A-21, III phase, Behind lions club school, Thiru Vi Ka Industrial Estate, Guindy, Chennai -600032 Chennai Tamil Nadu abishek@hecs.in 044-43635555
15 Oxybee Solutions Pvt. Ltd. Mr. Kunal Parikh 663 06-02-2023 05-02-2028 Oxybee Solutions Pvt. Ltd., G18, Rock Enclave, Building No. 2, Hindustan Naka, Charkop, Kandivali (W) Mumbai, Maharashtra 400067 Mumbai Maharashtra accounts@oxybeesolutions.com 9867647489
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General License Fee : ₹ 172,000.00 (One Lakh Seventy Two Thousand)

General Royalty : 2%