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Isolated Multi-channel DAQ for Multi-cell Stack Systems


The Isolated Multi-channel DAQ for Multi-cell Stack Systems is a compact unit developed and packaged for retro fit installation in fuel-cell stack and for similar systems. The system facilitates monitoring of voltage across all proton exchange membranes with programmable alarms, temperature of stack at various points, control of hydrogen flow through the stack, power control and alarms. The system also offers touch screen local GUI along with PC based interface. The system can also have extended access over Modbus RTU to SCADA mainstream software. The equipment shall be an import substitute to a high density programmable modular DAQ system.

The 'Isolated Multi-channel DAQ for Multi-cell Stack system' is a compact unit developed and packaged for retro fit installation in fuel-cell stack and for similar systems. The system facilitates monitoring of voltage across all proton exchange membranes with programmable alarms, temperature of stack at various points, control of hydrogen flow for power control etc. The system also offers touch screen based local GUI along with PC based control interface. The system is also compatible with open-source SCADA platforms.

SALIENT FEATURES
  1. Total 30 numbers of isolated ground analog input channels with 1.5 milli Volt resolution.
  2. Hydrogen flow control.
  3. Low power consumption of 900milliwatt without LCD.
  4. Compact retrofit unit of dimension 8 X 8 X 2 (L x W x H in inches).
  5. 8 channels thermocouple, one analog out and 8 discreet I/O functionality.
  6. Touch screen GUI functionality, Modbus interface.
APPLICATIONS
  1. Monitoring and control of fuel cell.
  2. Lithium ion battery cell voltage monitoring during charging/discharging.
  3. Educational institutions, R&D organizations.

The Isolated Multi-channel DAQ for Multi-cell Stack Systems is a compact retro fit unit designed and developed for installation in the fuel-cell and for similar systems. The system facilitates monitoring of voltage across all proton exchange membranes with programmable alarms, temperature profile of stack, power monitoring, control of hydrogen flow through the stack etc. The system also offers touch screen based local GUI along with PC based control interface. The system can also be extended over Modbus RTU to most of the mainstream SCADA software. The equipment shall be an import substitute to a high density programmable modular DAQ system.

APPLICATIONS

Potential application areas of the system are:

  1. Monitoring and control of fuel cell.
  2. Lithium ion battery cell voltage monitoring during charging/discharging.
  3. Educational institutions, R&D organizations.
ADVANTAGES
  1. Compact standalone system specifically designed for Fuel-Cell stack monitoring and control.
  2. Retrofit assembly.
  3. Standard high density DB connectors for ease of use.
  4. Facilitates monitoring and control of auxiliary parameters.
  5. System also facilitates programmable trip alarms.
WORKING PRINCIPLE


This standalone system provides 30 isolated analog input channels for monitoring of proton membrane voltages and power monitoring and control by controlling hydrogen flow rate. The system also provides acquisition channels for 8 thermocouple points for fuel cell stack temperature monitoring at various points. The system has inbuilt discreet input/output control for external hydrogen LEL trip sensors and alarms. The data is monitored on a touchscreen enabled GUI locally as well as a PC interface software. This entire system is packed in a retrofit unit of dimensions 8 X 8 X 2 (L x W x H in inches).

SPECIFICATIONS


I. Input: 12 + 1 V DC

II. Current consumption:

  1. 2 Amps with LCD
  2. 200 milli Amps without LCD
  3. Connector type: DC power jack

III. Analog signal specification:

  1. Input Channel count: 30
  2. Type: Isolated sampling
  3. Maximum allowable stack voltage: 30V DC
  4. Resolution: 1 milli Volt
  5. Accuracy: ±0.02% FS

IV. Discreet channel:

  1. Type: Relay based PFC
  2. Insulation: CLASS F
  3. Isolation voltage: 5 KVA
  4. IEC 61810, RoHS

V. Compliance:

  1. IEC 60068-2-1, IPC2221A design standards (Self declared)

VI. Display:

  1. Type: Capacitive touch (Multi screen)
  2. Resolution: 800x480

VII. Dimension: 8 X 8 X 2 (L x W x H in inches)

VIII. Weight: 600 Gms

INFRASTRUCTURE REQUIRED


The following facilities are required for the production if the system:

  1. PCB Fabrication.
  2. DIP, SMD package soldering station.
  3. Desktop workstation for firmware uploading and testing.
  4. Analog test bench with DC power supply, at least 5 and half digit multi-meter for testing and calibration.
  5. 3D printing facility for enclosure fabrication and installation.
  6. 500 Square feet office space required for the integration testing and supply of the system.

N.B. The vendor does not need to own the facilities like PCB fabrication and enclosure fabrication, as these can be outsourced

MATERIAL AVAILABILITY
  1. All the electronic components and materials are locally available.
MANPOWER
  1. An electronics diploma engineer and one trained technician will be required to start the production.
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General License Fee : ₹ 116,000.00 (One Lakh Sixteen Thousand)

General Royalty : 0%